Manufacturing and Industrial
Packaging Manufacturing
Converting plants — corrugation, cartons, flexibles — where board or film consumption per order and machine wastage decide the margin.
Also covers: Corrugation Plant · Carton Manufacturing · Flexible Packaging Plant · Box Manufacturing
About this industry
A packaging plant converts paper, board or film into customer-specific packs through corrugation, printing, lamination, slitting and die-cutting. Each machine has its own make-ready waste and running waste, and each order has its own size, print and quantity. The costing assumed a consumption per thousand; the plant needs to know, order by order, what it actually used.
Common operational problems
- Board or film consumption per order is not compared with the costing
- Make-ready waste on printers and die-cutters is not recorded
- Reels are issued by weight and returned without being weighed
- Cylinders and dies are stored without a usage count
- Over-production beyond the order tolerance is given away
Example workflows
Order costed from size, ply or structure and print
Reels issued and returned by weight
Machine-wise output with make-ready and running waste
Cylinder and die usage logged per job
Dispatch against order quantity and tolerance
Needs no product covers yet
On RequestWhere a ready product does not reach far enough, these are the needs this industry raises most often. We do not build to order; telling us which of these you need is what shapes what we build next.
- Reel-wise weight tracking
- Make-ready and running waste capture per machine
Recommended solutions
The capabilities that matter most in this industry, the features inside each, and which product delivers it.
Manufacturing and Production Management
Materials, production, quality and costing connected to the sales and finance side of the business.
- Multi-level BOM with versions and wastage
- Production planning against demand and capacity
- Work orders with assignment and progress
- Material issue, consumption and WIP tracking
- Quality checks with defects and corrective action
- Job work and subcontracting
- Production costing with standard versus actual
- Batch, lot and serial traceability
Inventory and Purchase Management
Know what you hold, what it cost and what needs ordering — across locations, batches and units.
- Real-time stock with low-stock alerts
- Batch and expiry tracking, and serial-number tracking
- Barcode scanning for receipt, billing and stock-take
- Product variants and multiple units with conversions
- Multi-warehouse and godown transfers
- Purchase orders, quotations, returns and supplier ledgers
- Stock valuation and outstanding-payment tracking
Business Management and ERP
One connected system across branches, users and workflows, so operational data is entered once and read everywhere.
- Connected sales, purchase, inventory and accounting on shared master data
- Multiple branches, godowns and business locations
- Users, roles and permission control over what each person can see and do
- Configurable approval workflows for discounts, purchases and expenses
- Central master data for products, customers, suppliers and tax rates
- Consolidated reporting across the whole business or one branch
GST and Compliance
Tax-correct documents at the point of billing, so compliance is a by-product rather than a monthly scramble.
- GST invoices with multiple slabs applied per item
- HSN and SAC code management on product masters
- Cess support where applicable
- GST reports for return preparation
- e-Invoice workflows
- e-Way Bill workflows
Billing and Accounting
Invoices, payments, expenses and ledgers that stay in agreement without a month-end rebuild.
- GST-ready invoices with multiple formats and print sizes
- Customer and supplier ledgers with running balances
- Receivables and payables with ageing
- Cash and bank accounts with payment tracking
- Expense recording and categorisation
- Cash book and business reports including profit insights
Integration opportunities
Connections that commonly matter in this industry. Each carries its own honest status.
Talk to us about packaging manufacturing
Describe how your business runs today. We will be straightforward about whether a ready product fits or whether it needs building around.