Worked scenario
Product dispatched with six weeks left on a twelve-week life
Retail customers reject on remaining shelf life, and a manufacturer picking by convenience will eventually fail that requirement without knowing why.
3 min read
Retail customers specify a minimum proportion of shelf life remaining on delivery. A manufacturer that picks by accessibility rather than by date will breach it intermittently.
Rotation as a rule, not a habit
First-in-first-out is universally intended and inconsistently practised, because the newest pallet is usually the nearest. Enforcing it at picking is a system decision rather than a discipline one.
Requirements differ per customer
One account may require seventy-five percent of life remaining, another fifty. Held in the account record rather than in the despatch supervisor's memory, this becomes checkable before the vehicle loads.
Surfacing before breach
Stock approaching the point where it can no longer satisfy a customer's requirement is still saleable — to a different customer, or through a different channel. Discovered at loading, it is a rejection; surfaced a fortnight earlier, it is a commercial decision.
What changes
- Stock rotated by production date as a rule the system enforces
- Remaining life visible at picking, not calculated afterwards
- Customer minimum-life requirements recorded per account
- Ageing finished goods surfaced before they breach the requirement
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